Steel Plate Cutting, Forming & Welding : Fabrication
We undertake manufacturing of steel plate Small to large parts, but only in medium to large quantity orders. Here highlight of Our in-house manufacturing at a glance:
|Qty:||Machine Type: Installed in Production||Max. Working Capacity / Size|
|1||Laser Cutting Machines 3 kW, with pallet changer||Max plate size: 6300 x 2000 x thickness up to 20 mm|
|1||Laser Cutting Machines 2.2 kW, with pallet changer||Max plate size: 3100 x 1500 x thickness up to 15 mm|
|1||Laser Cutting Machines 1 kW||Max plate size: 3100 x 1500 x thickness up to 6 mm|
|5||CNC & Conventional Shearing / Guillotine Cutting machines||Max. Cutting thickness: 10 mm Max. Width: 4150 mm|
|6||CNC & Conventional Hydraulic Press-Brake machines||Max. Bending thickness: 10 mm Max. Width: 4150 mm|
|2||CNC Plate Folding Machines||Max. Bending thickness: 4 mm Max. Width: 3150 mm|
|6||Hydraulic Bending & Punching Machines||Max. Plate thickness: 5 mm Max. Width: 600 mm|
|10||Mechanical Power Presses: For Stamping & Punching||Max. Plate thickness: 10 mm Max. Power : 160 tone|
|2||Welding Cell with MIG & TIG Welding|
|2||SAW Welding source with Tracks: for liner welding||Up to 10 000 mm length|
|1||Welding Robot ABB with MIG source Kemppi||Max. Reach 1520 mm, 6-axis|
|Hot Dip Galvanizing Plant||Capacity: 60 tone/day|
|Quality Control Facility: 3D Measurements, Large precision surface table, Mechanical property testing lab, Plating Thickness Measurements, Radiographic & Ultrasonic Tastings for Welds (External), Chemical composition testing (External).|
Laser Cutting Machines
We are equipped with 3x high speed Fiber optic laser cutting machines. Our biggest machine have working area of 6300 x 2000 mm. Ability to cut bigger size plates results in higher economy for bigger part cutting i.e. lower westage.
With our expert design team we are able to nest the parts with minimum wastage of raw materials, making us extremely economical laser cutters internationally.
The Shearing machines are used to cut strips & straight cuts of plates to produce various simple parts & blanks for stamping parts. With multiple machines we are able to quickly execute the production.
Press Brake, Folding & Hydraulic Bending/Punching machines
With Press Brakes, Folding machines & Hydraulic bending + Punching machines we are able to produce almost every kind of sheet metal forming articles. With 14 machines, we are able to split the production steps on multiple machines, instead of having frequently setting up the machine for particular bending & forming works.
Our Folding machines are specially used to bend precisely thinner plates in longer lengths & to avoid damage of Pre-Galvanized plates.
The small sized Hydraulic bending machines, we use for high production small parts bending to be able to produce fast & cost-effective.
With This facility of Laser cutting, Shearing & Bending we can quickly produce the parts in very large quantity & with very high economy for Utility scale solar power plants. With full capacity we have achieved to produce approx 50 tone of parts per day.
Mechanical power presses
The Mechanical power presses are best economical way for high quality productions. With this we are able to supply small sheet metal press cut & Bend parts (called stamping parts). In free time our presses are also utilized to produce standard DIN fasteners out of waste sheets from laser cutting machines.
We are equipped with modern welding facility backed by expert welding team & a welding robot.Our primary products are Weld assemblies for solar power plants, agriculture & construction equipments.
With MIG, TIG & SAW welding tracks we are able to manufacture almost every kind of weld assemblies.
Our added advantage is to supply Weld assemblies followed by precision machining or welding which would include precision machined parts.
Raw Material Stock
The Key cost for fabrication high volume parts is the basic raw material costs. Due to our high production volume & own financial strength we keep a stock of 1000+ tone of high strength steel coils (mainly 1500mm width coils of grade S355, S420, S355GD Z600, S420GD Z600 ) of size 2, 3 & 4 mm. Which helps us to quickly start the production for any project specific demands.
While we are a 100% export oriented unit in India, we enjoy special advantage to import raw steel coils/Pre-Galvanized steel coils from International market without having paid any import / anti-dumping duties.
We keep these stock partly in our own warehouse at Hadamtla as well as at our partner’s facility with cut-to-length facility.