News & events

  • Date : 04/07/2016
    Addition of 2 x CNC Turning centers

    Read More
  • Date : 04/07/2016
    2 x HMC Makino Re-calibrated

    Read More

Products / Services >

Laser Cutting, Bending & Forming

sheetmetal articles of material S235 / S355Jr / V2A of thickness from 1 mm upto 30 mm

- Laser cutting upto 12 mm

- Plasma / Profile cutting upto 40 mm

- Power press punching & Trimming

- Sheet shearing upto 12 mm

- Bending on press brake / Hydraulic press

- Hole punching / stamping

- Hole drilling on 3D profiles

 

Facility:

3 x Laser cutting machine size 1500 x 3000 mm; upto 16mm thickness

3 x Hydraulic Press brake for bending

3 x Plate shearing machine upto 12 mm

8 x Mechanical Power presses

1 x Plasma cutting machine upto 30 mm thickness

1 x Profile cutting disc saw

1 x CNC High speed pipe cutting disc saw

Partner for Hot-Dip galvanization with capacity up-to 20 tonne/day

 

 

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Special & DIN Fastners

Special screws & Fasteners in various designs

- Hot-Formed

- Cold Forged

- Screws without head

materials:
Strength classes: 4.6, 4.8, 5.6, 5.8, 6.8, 8.8, 10.9, 12.9

Stainless steel: A2 (V2A), A4 (V4A) and special alloys

for example:
- Bolts
- with Internal Hex
- with external Hex
- Stud Bolts
- Cap nuts
- Expansion sleeves
- Threaded rods
- DIN screws, special screws and nuts according to drawing

The DIN Fasteners, we purchase direct from Manufacturers (in the vicinity of 20 km radius): Our expertise in

- Let have plating as per demand or at least of high-standards
- Quality control
- Packing as per customer demand
- Packing as per bill of materials
- Logistic co-ordination/international delivery in one batch
- keeping stock as per customer need

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Forged pipe fittings

Forged & CNC Machined Pipe fittings
available form 1/8″ to 6″

- Elbow
- Tee
- Cross
- Nipple
- Plug
- bushing
- Half coupling
- Reduce coupling
- Socket weld
- Threaded fittings

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Shaft Manufacturing

Shafts  Machining from 20 mm upto length: 1500 mm

- Roll shafts

- Bearing shafts

- Suspension Shafts

- Drive Shafts

- Axle Shafts

- Roll Threaded special drive/Actuator Shafts

 

From Materials

- High tensile steel S355J2

- Stainless steel 1.4301 / 1.4305

- Alloy Steels like: 16MnCr5, 20MnCr5 , 42CrMo4 etc

 

Surface Treatments:

- Case Hardening

- Through Hardening

- Nitriding

 

 Manufacturing Processes: 

- CNC Turning

- Key Way Milling

- Cylindrical Grinding

- Thread Rolling

- Centerless Grinding

 

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Forging

Our Technically sound & ISO approved sources are well capable to supply diverse forged products; not only in good quality but also very price effective.

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Casting sourcing

The casting services are available thorough our partner & adjacent company ( capacity: 500 gram upto 2000 kg single piece)

The foundry shop is equipped with Indusction furnaces, Green sand molding plant, Shell molding, cold box, No-bake process & sand reclamation plant etc. with Inbuilt sand & material testing facilities

Green Sand molding : With Semi automatic moulding line suitable for box size 600 x 600 mm with a capacity of 30 moulds per hour & with 400 x 400 mm box size upto 60 moulds per hour.

No Back Molding:
With fully automatic FAST loop molding & pouring line from Fa. Omega Foundry Machinery Ltd.
with capacity of sand molding upto 20 tone per hour.

Standard materials for casting

- Gray cast Iron,
- Ductile (SG) Iron
- Malleable iron

The dry sand process is commonly used in the manufacture of large, heavy castings. While the green sand process remains unchallenged as the process capable of the mass production of castings at low cost, especially in cast irons.

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Milling/Boring/Machining with HMCs

Horizontal Machining with 4-axis Machining centers
- Capable to carry out machining up to 1100 x 800 x 800 mm job size

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CNC Vertical Machining

CNC Vertical Machining for

- Serial production of CAST / Forged parts
- dia-mould manufacturing
- Pattern manufacturing

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Barfeed / Small part Turning

We are well-capable to carry out CNC turning from standard bar materials; in small as well as in large quantities

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Horizontal Machining Center

6 Pcs. HMC Makino (Japan) Type: MC 86
Travel size: 810 x 635 x 635 mm
Pallet size: 630 x 630 mm
With 2-way pallet changer

2 Pcs. HMC Makino (Japan) Type: A55
Travel size: 550 x 550 x 550 mm
Pallet size: 400 x 400 mm
With 2-way pallet changer

Potential to add more machines on spontaneous basis – as of our used machinery

supply, recondition & retrofitting activity

( Each Machine Geometrically upgraded & being checked on regular basis )

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